Silicon Tetrachloride Low Temperature Hydrogenation Technology-manufacture,factory,supplier from China

Chlorine hydrogenation technology is to add HCl on the basis of low temperature hydrogenation technology to further reduce the reaction temperature and increase the yield of trichlorosilane. Chlorine hydrogenation reaction principle is as follows: 2SiCl4(g)+H2(g)+HCl(g)+Si(s)=3SiHCl3(g). Hydrogen plasma is generated by hydrogen discharge, which is passed into the reactor to react with silicon tetrachloride gas. Since hydrogen is dissociated into hydrogen atoms, the reactivity is greatly increased and it can easily react with silicon tetrachloride to form trichlorosilane.

High temperature hydrogenation of silicon tetrachloride is an important method to treat silicon tetrachloride as a by-product of polysilicon. High temperature hydrogenation is silicon tetrachloride and hydrogen as raw materials, heated by 1200 ~ 1250℃ graphite heater, thermal reduction reaction to produce  trichlorosilane. The advantages of the process are that the whole system is closed circulation, suitable for continuous and stable operation; Trichlorosilane products of high purity, need to distillation links less.

In silicon tetrachloride purification, boron is the most difficult impurity to remove. Researchers have proposed compound method to remove boron from silicon tetrachloride, which has achieved satisfactory results and has been widely used in industrial production.

In recent years, China's polysilicon production has shown geometric development, but the disposal of polysilicon by-product silicon tetrachloride has become a difficult to step over the development of polysilicon industry "sill", let the silicon industry wear the hat of high pollution.

The main by-product of trichlorosilane, silicon tetrachloride, is also the main raw material for the manufacture of silicone, its finished products are silicone ester, silicone oil, high temperature insulating paint, silicone resin, silicone rubber and heat resistant cushion lining materials. High purity silicon tetrachloride is also an important raw material for manufacturing high purity silicon dioxide, inorganic silicon compounds, quartz fibers and optical fibers.

The basic principle of solid adsorption is adsorption separation based on the different polarity of chemical bonds of each component in a compound. Silicon tetrachloride is a symmetric molecule with no dipole moment. In contrast, the contained impurities such as BCl3, AlCl3, FeCl3, PCl3, etc. are asymmetric molecules with considerable dipole moments, which strongly tend to form additive chemical bonds and are easily adsorbed by the adsorbent.

Silicon tetrachloride is mainly used in the manufacture of silicone esters, gaseous silica, silicone monomer, silicone oil, high temperature insulating paint, silicone resin, silicone rubber and so on. High-purity silicon tetrachloride is the main raw material for manufacturing fiber prefabricated rod, and the quality of fiber prefabricated rod directly determines the fiber performance. Therefore, high-purity silicon tetrachloride is the core raw material of fiber industry.

Distillation is the use of SiCl4, and the difference between the relative volatility of impurities components, through several partial gasification and partial condensation process, to achieve the separation of mixed liquid, so as to obtain high purity silicon tetrachloride products.

Silicon tetrachloride is an important chemical raw material, it is widely used to produce high-purity silicon, silane, silicone ester, silicone oil, silica gel and other products, widely used in ink, paint, resin, rubber, medicine, grease and other fields; Silicon tetrachloride can also be used to manufacture optical fiber, polysilicon, silicon dioxide, etc., in communications, photovoltaic power generation, optical instruments and other fields of application; In addition, silicon tetrachloride can also be used in the military field, metallurgy, casting and other fields.

Silicon tetrachloride which chemical formula is SiCl4 is an inorganic compound, because silicon chloride only exists in the form of SiCl4, silicon tetrachloride is also directly called silicon chloride. The appearance of this product is light yellow liquid, and the appearance of high-purity silicon tetrachloride is colorless and transparent liquid, volatile, with special odor, toxicity and corrosion. Silicon tetrachloride can be miscible with benzene, chloroform, ether, carbon tetrachloride and other organic solvents. It can be hydrolyzed in humid air and react violently with water.

SiCl4 is one of the most important inorganic silicon compounds, is a colorless, transparent, flowing smoke liquid, with suffocating odor, soluble in benzene, ether, chloroform and other most organic solvents. Silicon tetrachloride is a volatile liquid with strong asphyxiating odor. It can be used as raw materials for the production of gaseous silica, high purity silicon and organosilicide. The upstream of the silicon tetrachloride industry chain is the raw material market, mainly silicon powder, ferrosilicon, hydrogen chloride, etc.

Colorless liquid with smelly odor. it'll decompose with water and dissolve in carbon disulfide, carbon tetrachloride, chloroform, benzene, and plenty of others. flammable, can spontaneously ignite within the air. toxic!It could go through an addition response with olefins.The hydrosilylation response of ethylene is as follows: cl3si-h + h2c=ch2 → cl3si-ch2-ch3 .

The invention relates to a method for the synthesis of N-chlorinated dicyclohexylamine with low concentration of sodium hypochlorite. The mass of dicyclohexylamine is weighed, and the amount of sodium hypochlorite of low concentration required for the reaction is calculated according to the molar ratio of dicyclohexylamine and sodium hypochlorite =1:1.051.20. Put dicyclohexylamine into the reactor, and keep the reactor temperature.

Silicon tetrachloride is an important raw material and intermediate product in the process of organic silicon synthesis and polysilicon production. Under different environmental conditions, silicon tetrachloride can react with a variety of substances to produce new substances.

The purity of dicyclohexylamine is better than ninety nine.5%, this is 99% higher than the identical old of peer companies. recycling the economic chain can reduce the complete fee of the manufacturing facility. there are 3 aniline factories in dongying, shandong, huai 'an, jiangsu and tianji, shanxi within 4 hundred kilometers. the technology is mature, and the human beings have approximately twenty years of realistic experience.

The production process of trichlorosilane is mostly prepared by reaction of gold-grade silicon metal powder and hydrogen chloride gas in a fluidized bed reactor. Generally using gold grade metal silicon powder, hydrogen chloride gas by the combustion reaction of chlorine and hydrogen gas. Reaction temperature is 300-400 degrees, most of the pressure using micro positive pressure operation.

The invention relates to a tail gas refining method, especially a method for hydrogenation of aniline to produce dicyclohexylamine tail gas deamination and hydrogen refining, which belongs to the technical field of chemical industry.

A high purity trichlorosilane differential pressure coupled distillation process, using the high pressure tower top steam as the heat source of the low pressure tower reboiler, realized the energy integration and process optimization. Chemical simulation software PRO/Ⅱ8.1 was used to simulate the design parameters of two columns of high purity trichlorosilane differential pressure coupled distillation process and three columns of high purity trichlorosilane differential pressure coupled distillation process.

The purity of hydrogen is high, and the purity of cyclohexylamine reaches over 99.95%, which is higher than the industry standard by 99.8%. The purity of dicyclohexylamine is higher than 99.5%, which is 99% higher than the standard of peer enterprises. Recycling the industrial chain can reduce the comprehensive cost of the factory. There are three aniline factories in Dongying, Shandong, Huai 'an, Jiangsu and Tianji, Shanxi within 400 kilometers. The technology is mature, and the workers have about twenty years of practical experience.

The purity of dicyclohexylamine is higher than 99.5%, which is 99% higher than the standard of peer enterprises. Recycling the industrial chain can reduce the comprehensive cost of the factory. There are three aniline factories in Dongying, Shandong, Huai 'an, Jiangsu and Tianji, Shanxi within 400 kilometers. The technology is mature, and the workers have about twenty years of practical experience. Stable supply, with an annual output of 36,000 tons, of which dicyclohexylamine has an annual output of 12,000 tons.

Nitrocyclohexane reduction method: This method takes nitrocyclohexane and hydrogen as raw materials, using reducing agent to generate cyclohexylamine, because nitrocyclohexane raw materials are difficult to obtain, this method is basically eliminated. Moreover, the process has some defects, such as low one-way conversion of aniline and poor selectivity of dicyclohexylamine.

It is obtained by catalytic hydrogenation of aniline and can be divided into atmospheric pressure method and pressure method. In addition, cyclohexamine can be prepared by catalytic ammonolysis of cyclohexane or cyclohexanol, reduction of nitrocyclohexane, and catalytic ammonolysis of cyclohexanone in the presence of hydrogen.The refining process often contains impurities such as aniline and water.

Trichlorosilane is a higher degree of marketization, competition is more adequate industry. The price of industrial products is easily affected by upstream raw materials and downstream demand. Trichlorosilane production raw materials are mainly industrial silica powder and liquid chlorine, if the raw material prices rise sharply, it profits will be under pressure. The price fluctuation of trichlorosilane has little effect on the profits of polysilicon enterprises. Even if the price is temporarily low, polysilicon prices still have upward momentum. 

Trichlorosilane (TCS or SiHCl3) is generated as follows within a high temperature, pressurized reactor: Si + 3 HCl ➡ SiHCl3 + H2 ，Si + 3 SiCl4 +2 H2 ➡ 4 SiHCl3 .The TCS is then sent to the CVD (Chemical Vapor Desposition) reactor. In the Siemens process, high-purity silicon "starter" rods or hairpins are exposed to trichlorosilane at 1150 °C in the CVD reactor.